Reliability Roadmap™

The journey to a proactive maintenance model involves people from all levels of the organization. It is critical that the Reliability Roadmap™ be accepted and supported by all stakeholders. This is your reliability plan, not ours

Reliability Roadmap™ is the first step.

MRG's Reliability Roadmap™ approach is designed to expose plant personnel to best practices and opportunities for improving reliability and maintenance practices. We begin with a Business Case for Reliability Workshop to demonstrate the financial benefits, costs, return on investment, and payback timeline associated with maintenance and reliability improvement efforts. After an Initial Site Visit used as an information gathering and organization session, we perform a Needs Analysis consisting of detailed interviews, data mining & analysis and report preparation. Finally, we summarize our findings and work with you to design the way forward in our Reliability Roadmap™ Workshop.

The Reliability Roadmap™ Workshop will provide you with a firm understanding of your current state and a clear idea of what your maintenance operations could look like. By taking into account your business and operational issues, the agreed upon implementation plan provide you with a realistic, detailed roadmap to reliability. 

Business Case Development

MRG conducts a thorough review of your plant’s performance relative to industry benchmarks, providing you with a detailed view of where you stand today.  We assess more than 200 criteria, covering 8 core categories through Interviews, Data Mining and Analysis, and Machine Condition Measurement.  Our data driven analyses provides you with a clear, objective view of your business case for reliability.

Change Management

Achieving World Class Reliability usually requires culture change.  MRG employs consensus building workshops to establish a common vision for reliability and to develop a plan for achieving that vision.  In addition, as part of our detailed assessment, we will help you understand your Readiness for Change.

Deliverables
MRG is committed to providing clear,concise and quantitative deliverables that enable you to understand and capture your reliability potential, including: a Custom Business Case, Findings Report, Recommendations and Implementation Plan.

Reliability Roadmap™ Workshop

MRG’s Reliability Roadmap™ Workshop enables you to prioritize the Gaps that we identify in your Reliability capabilities.  We then work with you to devise a realistic implementation plan that takes into account your business and operational issues.

Business Case Workshop

Best Practices in Reliability

Business Case Facilitation

Data & Logistics Prep

Verify Business

Case Data

Assure Access to Key Systems

Finalize Interview Schedule

Needs Analysis

Interviews

Data Mining & Analysis

Reliability Roadmap™ Workshop

Findings

Constraint Discovery

Implementation Plan Development